Beaten or hand hammered
Gongs are made by complete hand hammering
process. In beaten Gongs, every single Gongs
are carefully hand beaten which requires
several processes to finish up and shaping
into a perfect hand hammered Gongs.
There are 2 Models of Gongs
that we manufacture, one is with plain surface
categorized as Gong A as Flat Plain Surface
Gongs and another is with central part raised
as Gong B, also known as Ball Gong or Nipple
Gong. Both designs are made by complete
hand hammering or beating process.
In the making process,
first the various composition of metals
as raw materials (Copper, Tin, Zinc, Iron,
Lead, Gold and Silver) are melted into furnace
depending on manufacturing needs such as
for bronze Gongs or for seven metal Gongs
making. The hot melted metal are taken from
furnace and poured into a Gulli Cup or Dice
to prepared metal mould for the various
size and weight. Then, the round metal gulli
or moulds are taken to make rolling and
turn into round metal sheet in needed size
and thickness. After that, the sheet are
brought for the hand beating or hammering
process after precise measurement and categorized
for weight and sized bowls.
Regarding hand hammering
process of Gongs making, 3 - 4 round metal
sheets are piled up one upon another and
then heated to red hot burn. The red hot
burned metal sheets are hammered from a
group of expert artisan till the heat remains
in metal, and again processes to red heating
for continuous beating for the Gongs shaping.
This heating and beating process with the
bundled and piled up metal sheets continues
until a desired shape and size forms from
a metal sheet. (That is why the hammered
or beaten Gongs will get proportionately
difference in a size centimeter with each
individual Gongs).
In hammering process of
these Gongs, the metal sheet must hammer
and beating on the time of red hot only
which remains softness and flexibility on
the metal, this is because as the metal
getting colder, will loose its softness
and flexibility which in turns tampered
and gets hardness on metal, and thus breaks
metal or bowl if done hammered. The reason
behind this working process is the metal
content Bronze or Seven Metal mixture is
very sensitive to heat and gets harder if
it looses it hot temperature and will have
cracks and breaks if works. So in this shaping
stage of hammered Gongs, the makings are
done with the duration of hot metal only.
Hand hammered or beaten Gongs making process
movie clips from our factory premises
After completion of gaining
desired bowls shaping, the individual works
start with the making process. At this making
stage, every bowl is brought into uniform
shape and size and it should also be done
by red burning and heating process and then
beating. After finalizing the shape and
size, hammering is done for final fine tuning
and shaping of Gongs. Then individual Gongs
are then chiseled and made turning the rough
surface of Gongs for fine finishing and
looks from inside and outside surface according
to finishing needs.
After this process, the hammered Gongs are
processed for cleaning and smoothening process
for giving the finish touch either by hand
sanding (matte finish) or by buffing or
polishing for glossy finish, and finally
Gongs are produced and ready to sell and
release for the market.
As per needed, these Gongs
are again sent for other process like hand
carvings, antique finishing, colorings,
paintings and engraving with various arts
works and designs.
Therefore, the makings of hand beaten or
hammered Gongs are very labor intensive
work and require very skillful artisans
with highly experience and dedication.
The hand hammered or beaten
Gongs are widely popular for meditation,
charka balancing, sound therapy, sound massage,
healing, water therapy, space clearing and
feng shui. It produces a very special rimming
and distinct sound and vibration than other
types of Gongs. But the sound and vibration
produced will be different with the shape,
size, weight and thickness of the Gongs.
These Gongs also can be
decorated with various carvings and paintings
which reflects religious beliefs and values
like the hand carving of Buddha Images,
Buddhist Deities and Motifs, Eight Auspicious
Symbols, Om Mani Padme Hum tibetan mantra,
Dragon design, Double Dorje Carvings, Various
Mandalas, Louts Designs with various colors
and hand painting and etching for better
looks and decorations.
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